Messy layers 2-4 then a perfect print. WHY???
ok, I'm a bit frustrated here maybe somebody can help me out. I have a large delta 3D printer that's been up and printing for over a year now. Yesterday I re-did the heating element under the bed so now I can heat up the 460mm dia. Aluminum bed to 60 deg. in around 6 minutes. Now I get a really weird print problem. I'm printing directly to aluminum with 70 starting temp then 60 for following layers.
I get good bed adhesion and a perfect layer 1 and 2 then the layers get messy. I have set up the print to do a .5mm z lift with every retract. In the layers 3-5, it seems to lift about 5mm and does not come down all the way. So what I get is a nice flat bottom. Then a few layers of under extruded mess where it seems to be printing at about .5mm+ layer height then after that it goes back to normal and prints the rest of the part perfectly. I have used a different slicer profile, I have tried re-doing z-leveling with ( I have a probe) I have killed everything and re-booted both the printer and the arduino+Ramps. I have tried three different .stl objects, I even re-uploaded my arduino firmware. ... what the heck.
I am using ramps with repetier. Not sure what other information is useful because everything worked perfectly.
The bed is driven by a 16V AC transformer and a DIY 25A solid state relay. When heating up the bed draws 26A. The heat sink stays in the not too hot to touch rang then cools off very quickly once heat is off.
Jonathan
I get good bed adhesion and a perfect layer 1 and 2 then the layers get messy. I have set up the print to do a .5mm z lift with every retract. In the layers 3-5, it seems to lift about 5mm and does not come down all the way. So what I get is a nice flat bottom. Then a few layers of under extruded mess where it seems to be printing at about .5mm+ layer height then after that it goes back to normal and prints the rest of the part perfectly. I have used a different slicer profile, I have tried re-doing z-leveling with ( I have a probe) I have killed everything and re-booted both the printer and the arduino+Ramps. I have tried three different .stl objects, I even re-uploaded my arduino firmware. ... what the heck.
I am using ramps with repetier. Not sure what other information is useful because everything worked perfectly.
The bed is driven by a 16V AC transformer and a DIY 25A solid state relay. When heating up the bed draws 26A. The heat sink stays in the not too hot to touch rang then cools off very quickly once heat is off.
Jonathan
Comments
I'm not sure if this is related or not, but I have also noticed that even though I have calibrated my extruder pretty closely within 2 mm. I still have to reduce flow rate down to 89% to get a decent print. Otherwise I see obvious over extrusion problems.
I'm glad to be back to printing
You can see where the compensation messed up. This is supposed to be a .1mm layer print. The left side is about right. The left is just crazy.