OK ... heck, doing even more digging I checked the values I saved in a text file before the f/w upgrade (using M503)...
0:16:20.473: N11 M503
0:16:20.479: echo: G21 ; Units in mm
0:16:20.480: echo: M149 C ; Units in Celsius
0:16:20.483: echo:Filament settings: Disabled
0:16:20.484: echo: M200 D3.00
0:16:20.484: echo: M200 D0
0:16:20.484: echo:Steps per unit:
0:16:20.488: echo: M92 X80.00 Y80.00 Z4000.00 E90.00
0:16:20.488: echo:Maximum feedrates (units/s):
0:16:20.488: echo: M203 X250.00 Y250.00 Z2.00 E22.00
0:16:20.492: echo:Maximum Acceleration (units/s2):
0:16:20.492: echo: M201 X1000 Y1000 Z5 E1000
0:16:20.496: echo:Acceleration (units/s2): P<print_accel> R<retract_accel> T<travel_accel>
0:16:20.496: echo: M204 P500.00 R500.00 T750.00
0:16:20.500: echo:Advanced: S<min_feedrate> T<min_travel_feedrate> B<min_segment_time_ms> X<max_xy_jerk> Z<max_z_jerk> E<max_e_jerk>
0:16:20.503: echo: M205 S0.00 T0.00 B20000 X20.00 Y20.00 Z0.40 E5.00
0:16:20.503: echo:Home offset:
0:16:20.508: echo: M206 X0.00 Y0.00 Z0.00
0:16:20.508: echo:Material heatup parameters:
0:16:20.509: echo: M145 S0 H180 B70 F255
0:16:20.509: M145 S1 H225 B100 F255
0:16:20.510: echo:PID settings:
0:16:20.511: echo: M301 P22.20 I1.08 D114.00
0:16:20.511: ok
And the current values I'm using...
Recv:16:25:06.857: N2896 M503
Recv:16:25:06.858: echo: G21 ; Units in mm (mm)
Recv:16:25:06.858: echo: M149 C ; Units in Celsius
Recv:16:25:06.859: echo:; Filament settings: Disabled
Recv:16:25:06.859: echo: M200 D1.75
Recv:16:25:06.859: echo: M200 D0
Recv:16:25:06.861: echo:; Steps per unit:
Recv:16:25:06.861: echo: M92 X80.00 Y80.00 Z4000.00 E80.00
Recv:16:25:06.866: echo:; Maximum feedrates (units/s):
Recv:16:25:06.867: echo: M203 X250.00 Y250.00 Z2.00 E22.00
Recv:16:25:06.870: echo:; Maximum Acceleration (units/s2):
Recv:16:25:06.871: echo: M201 X1000.00 Y1000.00 Z5.00 E1000.00
Recv:16:25:06.875: echo:; Acceleration (units/s2): P<print_accel> R<retract_accel> T<travel_accel>
Recv:16:25:06.875: echo: M204 P500.00 R500.00 T750.00
Recv:16:25:06.880: echo:; Advanced: B<min_segment_time_us> S<min_feedrate> T<min_travel_feedrate> X<max_x_jerk> Y<max_y_jerk> Z<max_z_jerk> E<max_e_jerk>
Recv:16:25:06.881: echo: M205 B20000.00 S0.00 T0.00 X20.00 Y20.00 Z0.40 E5.00
Recv:16:25:06.882: echo:; Home offset:
Recv:16:25:06.887: echo: M206 X0.00 Y0.00 Z0.00
Recv:16:25:06.887: echo:; Material heatup parameters:
Recv:16:25:06.887: echo: M145 S0 H180 B70 F255
Recv:16:25:06.891: echo: M145 S1 H225 B100 F255
Recv:16:25:06.891: echo:; PID settings:
Recv:16:25:06.891: echo: M301 P12.55 I0.55 D71.15
Recv:16:25:06.892: echo: M304 P8.82 I1.56 D33.22
Recv:16:25:06.893: ok
DEAR GOD! ALL THAT TIME (A LONG TIME) that I have been using my printer my firmware (or settings in the printer at some point) were thinking it had a 3MM Nozzle!! Going through it this time I was apparently checking my values... I set them like they should have been set (D1.75) and now my printer is REALLY not calibrated!...It's really interesting how it was producing such great prints before.So now everything I'm trying to tweak is based off of a 3mm nozzle. Here are my test so far...
You can't really tell it in that image (I need to have a light under the paper) but there are still gaps in the top right one. I fell like I'm going to need to jack up the flow to 150% or more to get the results I want. I feel like that's just really wrong.
Any more suggestions?